Double Sheathed Welding Cables


Product

Double Sheathed Welding Cables

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PRODUCT DESIGN

Welding Cables Is Known For Its Flexibility And Durability And Many Automatic And Manual Welding Applications Require The Cable To Hold Up To Repeated Movement Over Rough Surfaces
TYPES OF CABLES : SINGLE CORE ULTRA FLEXIBLE ANNEALED PLAIN ELECTROLYTIC GRADE COPPER WELDING CABLES
DESIGNATION : NBR DOUBLE SHEATHED ROUND ULTRA FLEXIBLE COPPER WELDING CABLES
COPPER : ULTRA FLEXIBLE ANNEALED EC COPPER CONDUCTOR (CLASS 6 & CLASS 5) IEC 60228 , IS 8130
SEPARATOR : POLYESTER TAPE
COVERING : NBR DOUBLE SHEATHED ULTRA FLEXIBLE NITRILE BUTADIENE RUBBER (IS 6380/1984)
MECHANICAL PROPERTY (NBR) : TENSILE STRENGTH : 10.0 N/MM2 (Min.) , ELONGATION : 300% (Min.)
TEMP. RANGE : (-30° C to + 90° C)
TEST VOLTAGE : 2500V (ELECTRICAL PROPERTY)
CORE COLOR : WHITE
SHEATH COLOR : ORANGE, BLACK
MIN. BENDING RADIUS : 6 X CABLE DIAMETER
FLAME PROPAGATION : FLAME RETARDANT ACCORDING TO AS PERIEC 60332-1
ELECTRICAL CHARACTERISTICS DUTY CYCLE AND CURRENT CARRYING CAPACITY : THE CURRENT CARRYING CAPACITY OF A WELDING CABLE DEPEND ON THE LENGTHOF THE DUTY CYCLE. THE DUTY CYCLE IS THE LENGTH OF TIME DURING WHICH A LOADED CURRENT PASSES THROUGH THE CABLE OVERAN OPERATION PERIODOF 5 MINUTES, EXPRESSED AS A PERCENTAGE OFTHAT PERIOD.
STANDARD LENGTH : 100 , 200 , 300 AND 500 METER. ALSO HIGHER LENGTH AVAILABLE ON YOUR REQUEST (+/-5%)
CABLES FEATURES : - FLEXIBILITY UNDER ROUGH, OPEN DRY, DAMP CONDITIONS.
: - OIL RESISTANT TO DIN EN 60811-2-1
: - HIGH PERFORMANCE ULTRA FLEXIBLE WELDING LEAD DOUBLE SHEATHED
: - SPECIALLY DESIGNED TO EXCELLENT WEATHER RESISTANCE
: - FLAME RETARDANT TO IEC 60332-1
: - EXCELLENT ULTRA FLEXIBLE TO LASTLONGER IN FLEX
: - HIGH RESISTANCE TO CUTS, TEAR AND ABRASION
: - VERY GOOD CURRENT CARRYING CAPACITY OF ACCORDING TO REQUIREMENT FOR WELDING CABLES THE CABLES ARE AVAILABLE PROGRESSIVE SEQUENTIAL MARKING, BRAND NAME AND SIZE PRINTED ON SHEATH
APPLICATON : SPECIFICALLY DESIGNED FOR MACHINE WELDING AND HAND WELDING TO WORK IN DRY, DAMP, WET LOCATIONS AND OUTDOORS.
REF. STD. : IEC 60228, IEC 60245-6, BS 638-4, IS 6380/84, 1s 8130, IS 9857,DIN VDE 0295
ISO CERTIFICATION : ISO 9001:2015, CE, ROHs, ISO 14001:2015, ISO 45001:2018
PRODUCT CERTIFICATION : IS 694:2010 7098 P-1 , TUV RHEINLAND CERTIFICATE No. R 60160877

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TECHNICAL DETAILS & DIMENSION

NUMBER AND NOMINAL CROSS SECTIONAL AREA OF CONDUCTORS TOTAL NO. OF STRANDS/MAX. DIA OF WIRE NOMINAL RADIAL THICKNESS OF COVERING NOMINAL SHEATH DIA COPPER MAXIMUM DC RESISTANCE @ at 20 ° C RATED CURRENT - DUTY CYCLE
100% 85% 60% 30% 20%
mm2 Nos./mm mm mm Ω / km Amps Amps Amps Amps Amps
1 X 10 322/0.2 6.30 9.90 1.91 100 110 125 180 225
1 x 16 511/0.2 8.00 10.70 1.21 135 145 170 245 300
1 x 25 798/0.2 9.50 12.10 0.780 180 195 230 325 400
1 x 35 1121/0.2 11.00 14.20 0.554 225 245 285 410 500
1 x 50 1596/0.2 12.30 16.30 0.386 285 305 365 520 630
1 x 70 2220/0.2 14.40 18.70 0.272 355 385 455 640 790
1 x 95 1349/0.3 16.60 20.80 0.206 430 465 555 780 950
1 x 120 608/0.5 18.20 23.00 0.161 500 540 640 910 1110
1 x 150 760/0.5 21.10 26.00 0.129 580 620 740 1040 1290
1 x 185 931/0.5 23.80 29.00 0.106 665 715 850 1200 1470

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REDUCTION FACTORS FOR WELDING CABLE USED AT HIGHER AMBIENT TEMPERATURE

AMBIENT AIR TEMPERATURE (°C) 25 30 35 40 45 50 55 60
RATING FACTORS 1.0 0.96 0.91 0.87 0.82 0.76 0.69 0.64

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NOTE:

  • -THE NO. OF STRAND & STRANDS DIAMETER SHALL BE SUCH THAT IT MEETS THE CONDUCTOR RESISTANCE AS PER RELEVANT STANDARD THE ABOVE DATA IS INDICATIVE AND MAY BE REVISED WITHOUT PRIOR INFORMATION. JOHNSON CABLES WILL NOT BE LIABLE FOR ANY DAMAGES ARISING OUT OF INCORRECT APPLICATION.

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